Perkins Engine Service Manual 9806/0100

07.09.2019

5 - Comments

plexnowbot.netlify.com › ▄ ▄ Perkins Engine Service Manual 9806/0100 ▄ ▄

Perkins Service Manual
4.236 Perkins Engine Manual

Title: JCB 4CX BACKHOE LOADER Service Repair Manual (SN400001 To 4600000)., Author. Of new piston rings). Fordetails of other engine service tools refer to Perkins Service Manual, Publication No. 9806/0100 9803/3260 Issue 2.

3
Contents
5
General Information
7
Safety Precautions
7
Asbestos Joints
8
Engine Identification
11
Engine Views
12
Front/left Side of 3.152 Engine
12
Rear/right Side of 3.152 Engine
13
Front/left Side of D3.152 Engine
13
Rear/right Side of D3.152 Engine
14
Front/left Side of 3.1522 Engine
14
Rear/right Side of 3.1522 Engine
15
Front/left Side of T3.1524 Engine
15
Rear/right Side of T3.1524 Engine
16
Front Left Side of 3HD46 Mk2 Engine
16
Rear Right Side of 3HD46 Mk2 Engine
17
Technical Data
18
Engine Data
18
Approximate Dry Engine Weights
18
Typical Dry Installed Engine Weights
18
Rating Details
19
Recommended Torque Tensions
20
Component Data and Dimensions
24
Connecting Rod Alignment
30
Engine Check and Fuel Pump Mark Angles - Static Timing
32
Fault Diagnosis
33
Fault Diagnosis Chart
33
Code List of Possible Causes
34
Cylinder Head
35
To Remove Cylinder Head
35
To Remove Valves
36
Valve and Valve Seat Overhaul
37
Rocket Shaft Assembly
37
Valve Guides
38
Valve Seat Inserts
40
Tappets
40
Combustion Chamber Caps and Joints (3.152)
40
Cylinder Head Inspection
41
Cylinder Head Fasteners
41
Cylinder Head Tightening Sequence
41
Cylinder Head Stud/Setscrew Positions
42
To Fit Valves
42
To Fit Cylinder Head
42
Valve and Spring Assemblies
44
To Adjust Tappet Clearances
44
Crankcase Vent Valve - 3.1522 Only
45
Pistons and Connecting Rods
45
To Remove Pistons and Connecting Rods
46
To Remove Pistons From Connecting Rods
46
To Renew Small End Bush
46
To Assemble Piston and Connecting Rod
47
To Fit New Rings
48
Laminated Compression Rings
49
To Fit Three Segment Type
49
To Fit Four Segment Type
49
To Fit Spring Loaded Scraper Ring
50
To Fit Piston and Connecting Rod
53
Cylinder Block and Liners
54
To Remove Cylinder Liners
55
Preparation to Fit New Cylinder Liners
55
To Fit New Service Liners - Flanged
56
To Fit Factory Liners
56
To Fit New Liners - Plain
56
Oversize Cylinder Liners
56
Coolant Restriction Plugs
57
Crankshaft and Main Bearings
58
To Fit New Main Bearings and Thrust Washers
59
To Remove Crankshaft
60
Balance Weights
60
Crankshaft Overhaul
61
To Fit Crankshaft
62
Crankshaft Rear End Rope Oil Seal
63
Crankshaft Rear End Lip Seal (Earlier Type)
64
Crankshaft Rear End Lip Seal (Later Type)
65
Timing Case and Drive
66
Camshaft Bush - No.1 Bearing
66
To Remove Timing Case Cover
66
To Renew Crankshaft Front Oil Seal
67
Timing Gears
67
To Remove Idler Gear and Hub
68
To Fit Idler Gear and Hub
68
To Remove Camshaft Gear
68
To Fit Camshaft Gear
68
To Remove Fuel Injection Pump Gear
69
To Fit Injection Pump Gear
69
To Remove Camshaft
69
To Fit Camshaft
69
To Remove Timing Case
70
To Fit Timing Case
70
New Timing Case
71
Timing
72
Gear Timing Marks
72
Fuel Injection Pump Timing Marks
72
To Set Engine Timing
72
To Check Valve Timing
73
To Check DPA Fuel Injection Pump Timing By Use of Pump Rotor Marks
74
To Check Fuel Injection Pump Timing By Use of Tools MS.67B and Adaptor PD.67B-1 and PD.67-2
75
To Check Mark Angle of DPA Fuel Injection Pump By Use of Tool MS.67B and Adaptor PD.67-3
75
To Check Mark Angle of Stanadyne Fuel Injection Pump By Use of Tool MS.67B and Adaptor PD.67B-1 and PD.67B-6
77
Lubrication System
78
Lubrication Circuit
78
Lubricating Oil Diagram
79
Lubricating Oil Pressure
79
Lubricating Oil Filter
79
To Renew Lubricating Oil Filter Element
80
To Renew Lubricating Oil Filter Canister
80
Lubricating Oil Relief Valve
80
To Remove Lubricating Oil Sump
80
To Fit Lubricating Oil Sump
81
To Remove Lubricating Oil Pump
81
To Dismantle Lubricating Oil Pump
81
Lubricating Oil Pump Inspection
81
To Assemble Lubricating Oil Pump
82
To Fit Lubricating Oil Pump
83
Cooling System
84
To Check and Adjust Fan Belt Tension
84
To Drain Cooling System
84
To Remove Water Pump
85
To Dismantle Water Pump
85
To Assemble Water Pump
86
To Fit Pump to Engine
87
Thermostat
88
Fuel System
89
Fuel Filters
89
To Renew Fuel Filter Element (Current Engines)
90
To Renew Fuel Filter Element (Earlier Engines)
90
To Remove Air From Fuel System
91
Fuel Lift Pump
91
To Test Fuel Lift Pump When Fitted to Engine
92
To Check Pressure Output of Fuel Lift Pump When Fitted to Engine
92
To Remove Fuel Lift Pump
92
To Dismantle Fuel Lift Pump
93
To Assemble Fuel Lift Pump
93
To Fit Fuel Lift Pump
93
Fuel Injection Pump
94
To Remove Fuel Injection Pump
94
To Set Maximum No Load Speed
94
To Fit Fuel Injection Pump
94
High Pressure Fuel Pipes
96
Flywheel and Flywheel Housing
97
To Remove and Fil Flywheel
97
Flywheel Ring Gear
98
Alignment of Flywheel Housing
99
Electrical System
100
Electrical Equipment
100
Alternators
100
Precautions
100
Maintenance
101
To Test Alternator On Engine
101
Alternator Output Test - Regulator Disconnected
102
Starter Motor
102
To Test Regulator
102
To Test Dynamo On Engine

Instant download Perkins 1100 Series Engine Service Repair Manual. This manual content all service, repair, maintenance, troubleshooting procedures for Perkins Engine .
All major topics are covered step-by-step instruction, diagrams, illustration, wiring schematic, and specifications to repair and troubleshoot. With this factory service repair manual on hand can easily help you with any repairs that you may need for your Perkins Engine.

Perkins Service Manual

Machine model :
Perkins 1100 Series Engine
Models RE,RF,RG,RH,Rj and RK

Manual Covers:
*General Information
*Specifications
*Cylinder head assembly
*Piston and connecting rod assemblies
*Crankshaft assembly
*Timing case and drive assembly
*Cylinder block assembly
*Engine timing
*Aspiration system
*Lubricating System
*Cooling System
*Flywheel and housing
*Electrical equipment
*Auxiliary equipment
*Special tools
AND MORE…

SPECIFICATION:
Pages:274
Format: PDF
Language: English
Compatible: Win/Mac

All pages are printable, so run off what you need & take it with you into the garage or workshop.
Save money $$ by doing your own repairs! It make it easy for any skill level with these very easy to follow, step-by-step instructions!
Instant download! Thank you for visiting!

4.236 Perkins Engine Manual

Tags:Perkins 1100 Series Engine Service Repair Manual

plexnowbot